Synventive Molding Solutions   Synventive Hot Runner Systems

 




Hot Runner Instruction Manual

 

To make it easy to find the information you need, the hot runner instruction manual has been broken down into sections. If any questions or concerns do arise during your Hot Runner System installation, please do not hesitate to contact Synventive Molding Solution’s for assistance. 

 

Hot Runner Instruction Manual - Contents (V1.5)

 

Cover
Introduction
Table of Contents

1.0

Safety Instructions

2.0

Product Description

3.0

Preparation for Incorporation

4.0
  4.1
  4.2

Installing the Hot Runner System
General Instructions for Installation
Table - Expansion Gap (Joint Z)

4.3

Installation of Hot Runner Systems with
Support Ring / Face fit Nozzles (API)

4.4

Installation of Hot Runner systems with
Support Ring / Face fit Nozzles (APT)

4.5

Installation of Hot Runner Systems with
Threaded / Screw fit Nozzles (API)

4.6

Installation of Plug´n Play® (VB/06E)
HR Systems with Threaded / Screw fit Nozzles (API)

4.7

Installation of Hot Runner Systems with
Threaded / Screw fit Nozzles (APT)

5.0
  5.1
  5.2
  5.3
  5.4
  5.5
  5.6

Start-up of the HR System
Preparation for Start up
Power Supply Connection
HR System Start-up
Color Change
HR System Switch-off
Storage of HR System during Shutdowns

6.0

Defect Identification and Troubleshooting

7.0
  7.1

Service and Maintenance Start
Maintenance of Valve Gate Systems

8.0

Actuators Overview 

8.1

Service of HYC2508M Series Actuator

8.2

Service of HYC4018M Series Actuator

8.3

Service of the HYC4520M04 Actuator

8.4

Service of the PNC4508M02 Actuator

8.5

Service of the PNC7518M03 Actuator

8.6

Service of the PNC7518M04 Actuator

8.7

Service of the PNC5018M01 Actuator

8.8

Service of the PNC6018M01 Actuator

8.9

Service of the PNC6018M02 Actuator

8.10

Service of the PNC3008B Actuator

8.11

Service of the PNC4508B Actuator

8.12

Service of the PNC6018B Actuator

8.13

Service of the QCVG Series Actuator

8.14

Service of the VP4008P Actuator

8.15

Service of the VP8016P Actuator

8.16

Service of the ELA5708P Actuator

8.17

Service of the ELA8708P Actuator

9.0
  9.1

Valve Pins
Valve Pin Dismantling

9.2

Valve Pin Height Adjustment HYC2508M / HYC4018M series

9.3

Valve Pin Height Adjustment of HYC4520M Series

9.4

Valve Pin Height Adjustment PNC4508M

9.5

Valve Pin Height Adjustment PNC7518M Series

9.6

Valve Pin Height Adjustment PNC5018M / PNC6018M Series

9.7

Valve Pin Height Adjustment PNC3008B Series

9.8

Valve Pin Height Adjustment PNC4508B / PNC6018B Series

9.9

Valve Pin Height Adjustment QCVG Actuator

9.10

Valve Pin Height Adjustment VP4008P Series

9.11

Valve Pin Height Adjustment VP8016P Series

10.0

Nozzles Overview

10.1

Nozzles (API)

10.2

Nozzle 06E Series (API)

10.3 

Nozzles 09E Series (API)

10.4

Nozzles (APT)

10.5

Sprue Bushing / Single Nozzle 16S01_V

10.6

Sprue Bushing / Single Nozzle GBN...S01

10.7

Nozzle Cooling with Cooling Insert / Bushing

11.0
  11.1
  11.2

Dismounting and Mounting Manifold Plugs
Dismounting Manifold Plugs (APT)
Mounting Manifold Plugs (APT)

12.0
  12.1
  12.2

Shutdown
Returning the Hot Runner System
Disposal

13.0

Torques

14.0
  14.1
  14.2
  14.3
  14.4
  14.5

Annex
Units used
Glossary and List of Abbreviations
EC Declaration of Conformity
Patents
Worldwide Support

 

 Complete Hot Runner Instruction Manual   (19MB)

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06E “Plug ‘n Play”® Hot Runner Systems 

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