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F L O W C O N T R O L

Optimize Your Flow Front Performance

Managing temperature, viscosity and pressure are key parameters for successful injection molding to produce perfect parts. Synventive and its MOLDING SOLUTIONS partners offer a range of intelligent systems from monitoring to fully automated process control.

Start Flow Control with Monitoring.

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VMI Monitoring

VMI facilitates easy set up for your sequential valve gated applications.

Having VMI installed allows you to safely check that your valve pins are moving as intended without the need for physi­cal assessment and also provide measured indivi­dual pin movement data. The main module can be used on multiple tools.

  • Real time valve gate status (up to 24 zones)
  • lmproved operator safety through remote pin monitoring
  • Troubleshooting (of open/close issues)
  • Eases process set-up of symmetrical zones
  • Signal outputs for data logging and advanced process setup
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moldMIND

The "Digital Cockpit" for injection molds.

Injection molds have their own memory. High shot volumes, long operating periods, operating errors, downtimes and repairs – they all leave traces behind. The process data and events actually generated in the mold provides information about what has happened. This relevant process data is captured by moldMIND  in real time and a tamper-proof record of the data.

  • Monitoring  of key process parameters during production  throughout the lifecycle of the mold
  • Central storage of comprehensive tool data and important documents and reports
  • Easy handling

Maximize Flow Control with Synventive activeGate®.

activeGate® molding uses sensor, microprocessor, digital and control valve technologies to precisely control the flow of melt within the mold. These technologies provide independent melt flow control at the point of melt entry of each hot runner gate and monitoring of process conditions within the mold.

activeGate® technologies are designed to facilitate perfect surface quality, dimensional stability and reproducibility of injected molded parts and are ideally suited for:

  • Single cavity molds for complex part geometries
  • Multi-cavity molds for precision and consistency in higher cavitation
  • Modular molds for different cavities in the mold base and modular tool inserts
  • Family molds for different or complimentary parts in one unit
  • Sequential molding

activeGate® molding uses sensor, microprocessor, digital and control valve technologies to precisely control the flow of melt within the mold. These technologies provide independent melt flow control at the point of melt entry of each hot runner gate and monitoring of process conditions within the mold.

activeGate® technologies are designed to facilitate perfect surface quality, dimensional stability and reproducibility of injected molded parts and are ideally suited for:

  • Single cavity molds for complex part geometries
  • Multi-cavity molds for precision and consistency in higher cavitation
  • Modular molds for different cavities in the mold base and modular tool inserts
  • Family molds for different or complimentary parts in one unit
  • Sequential molding
  • Synflow
  • Dynamic Feed

Synflow: Leading the Drive

The third generation of the field-proven Synflow control software allows control of the pin opening movement individually at each hot runner nozzle.  The large number of setting parameters offer every opportunity for molding optimization especially for sequential injection molding and family molds.

Download the Synflow Brochure

 

Dynamic Feed: Closed-Loop Pressure Control

Dynamic Feed controls the volume flow and the melt pressure in the gate area of the hot runner nozzles. The predefined injection and pressure parameters for each gate can be precisely maintained by feedback from the pressure sensors to melt control valves in the hot runner using the intelligent Dynamic Feed software.

 

Improve Flow Control with Process Control Systems.

Every injection molding process is different and requires a tailored solution!
Improving part quality, reducing scrap and saving material means higher margins and faster time to market.

Get the most out of your Synventive Hot Runner System with Gammaflux Temperature Controllers
and Priamus Process Monitoring and Control Systems.

Logo_Priamus_BARNES     Logo_Gammaflux_BARNES 

 

Every injection molding process is different and requires a tailored solution!
Improving part quality, reducing scrap and saving material means higher margins and faster time to market.

Get the most out of your Synventive Hot Runner System with Gammaflux Temperature Controllers
and Priamus Process Monitoring and Control Systems. 

 

Logo_Gammaflux_BARNES  Logo_Priamus_BARNES

 

Learn more about Process Control

Technology Without Complexity

A range of solutions to give you visibility into your mold, without overcomplicating your process.
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Tailored Hot Runner Solutions

From household to industrial and automotive to electronics,
Synventive has the right solutions for all of your molding applications.
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Automotive
Automotive

Interior, Exterior, Under-Hood, Lighting & Auto Electrics

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Home & Living
Home & Living

White Goods, Furniture, Household, Garden & Pets, Sports & Leisure

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Electronics & Electrics
Electronics & Electrics

Industrial and Consumer Electronics & Electrics, Power Tools, Domestic Appliances

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General Industrial
General Industrial

Industrial Logistics & Technical Parts

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Bio & Recyclables
Bio & Recyclables

Solutions for Future Generations

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others

Perfect Hot Runner Solutions For Your Individual Needs.

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Solutions for All Markets

From household to industrial and automotive to electronics, Synventive has the right solutions for all your molding applications.

Automotive
Automotive
Industrial
Industrial
Electronics
Electronics
Medical
Medical
Packaging
Packaging
Bio-Resins & Sustainability
Bio-Resins & Sustainability
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A Supplier That Is Committed to Your Success

At Synventive, we believe our products are only as good as your parts. We walk in lockstep with you from mold build development, through trials and production, until the tool’s end of life.

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Innovation

Precise pin-control technology has never been easier than activeGate® technology.

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Expertise

Synventive’s bench of industry experts has a passion for innovation and knowledge sharing. Add us to your team.

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Support

Unmatched, hands-on support no matter where you are. Find out why our service is our strength.

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Quality

Hot runners you can count on. People you can trust. We stand behind our products and the people who service them.

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Schedule Your Free Consultation Today

Let us show you what Synventive’s robust products and easy to use pin control technology can do for your unique market and application needs.

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